20Завод па вытворчасці ўгнаенняў T/H NPK у Інданезіі

n August 2024, we received an inquiry from a fertilizer company in Surabaya, East Java, Інданезія. This representative of this company had earlier visited Yushunxin’s booth at the INAGRITECH Exhibition in Jakarta on July 30^тыс. Больш за тое, he expressed interest in building an NPK fertilizer blending plant in Aceh due to the low local land rent. Таксама, purchasing NPK materials is favorable, and it is close to the sea, so it is convenient to mine guano. Такім чынам, this Indonesian customer sought a fertilizer production plan to make 20 mt/h bb fertilizer from мачавіна, guano phosphate, and potassium chloride.

Фасфатныя Абсталяванне для гранулявання ўгнаенняў на егіпецкім заводзе

How to Design Cost-effective 20 MT/H Bulk Blended Fertilizer Factory?

or the requirement of 20 т/гадз bb fertilizer plant setup, we can design the mixing fertilizer plant layout and provide free drawings for this Indonesian customer. So we proposed a NPK fertilizer mixing production line, spanning approximately 1500㎡. And we offer the total quotation for this plan of $67,650даляраў ЗША. Here’s a breakdown of the recommended equipment:

Dynamic Batching System

Далей, we recommend a 4-bin dynamic batching system which priced $15,000. This equipment enhances flexibility and efficiency during the blending stage, allowing for precise ingredient measurements, which are crucial for maintaining the integrity of NPK fertilizers. Больш за тое, this process guarantees accurate measurement and mixing of raw materials, which is essential for producing high-quality NPK fertilizer.

Dynamic Batching Machine For NPK Production

Continuous BB Fertilizer Mixer

To achieve NPK particles uniformity in blends, we customize a BB fertilizer mixer, specifically sized at 1.8 m x 2.5 m. Дадаткова, this blender is twice the size of the standard SXBM1525 мадэль, with a capacity range of 14-20 Т/Г, perfectly aligning with the client’s production requirements. Акрамя таго, we also equipped this system with a 10-meter bucket elevator for material feeding and a 6-meter bucket elevator for discharge.

Automated Packaging System

Нарэшце, we suggest buying 2 automatic double bucket packaging scales with the factory cost of $8,050 with the robot palletizer. And this system ensures accurate weighing, efficient bagging, and streamlined stacking, optimizing the overall NPK fertilizer packing process.

How to Design Cost-effective 20 MT/H Bulk Blended Fertilizer Factory?

This customer told us he needed to grind guano phosphate block in bulk blending fertilizer production. So he want an appropriate crusher. Акрамя таго, we emphasized to Indonesian client that NPK fertilizer mixing process must be done with granular raw materials. Аднак, this customer said they purchase NPK powder such as urea and potassium chloride. Таму, here are 2 NPK fertilizer production equipment for choice.

Crushing Guano Phosphate to ≤50 Mesh Size

Першапачаткова, we introduced urea crusher for efficient breakdown of urea. But this client considered it a smaller model with 5-8t/h. Затым, we proposed the SXLTF-800Ⅱ double shaft chain crusher ($7,300). Because it can crushing urea, guano phosphate, and potassium chloride to less than 50 mesh particle size. And it can achieve 10-15 t/h capacity of NPK powder, suitable for this Indonesian customer’s fertilizer production needs.

Структура двухвалковага прэс-гранулятара

Double Roller Granulator for Urea, Potassium Chloride Powder Granulation

For efficient granulation, we recommend the roller pressing granulator. Because it employ dry granulation technology, perfectly suited for NPK powder with moisture levels below 20%. To meet the 20 MT/H capacity, we propose deploying 4 units of the 2 Т/Г мадэль (Totally $18,000). Да таго ж, they ensure efficiency in granule formation like ball or walnut shape, crucial for high-volume production.

How to Send The 20 T/H NPK Fertilizer Mixing Line to Indonesia?

Total Transaction Price

After further negotiations, we confirmed the order of 20т/гадз NPK fertilizer blending production proposal on August 20, 2024, with a total quotation of $67,650. Да таго ж, we offered the customer a 10% discount. The customer paid a 40% deposit on August 25, 2024.

Shipment By Sea

After finishing equipment production, we sent the trial video and related documents to the customer. And we arranged for shipment on September 12, 2024 after the customer paid the remaining balance. We choose to use two 40GP containers shipped from Shanghai port.

Installation Site

The equipment is expected to arrive at Krueng Geukueh port on September 23, 2024. The total transportation and customs clearance fees are $3,000. Затым, we arranged for professional technicians to go to 20 mt/h bulk blending fertilizer factory in Aceh for equipment installation and testing from October 7th to 14th, 2024. We can ensure the smooth installation and debugging of the equipment so that customers can start production as soon as possible.

Apart from the proposed machinery, Yushunxin offers a wide range of fertilizer production equipment, including rotary drum granulators, disc granulators, and organic fertilizer production lines. For customers seeking efficiency and reliability, Yushunxin remains a trusted partner in fertilizer equipment manufacturing.