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PROFESSIONAL MANUFACTURER

NPK Fertilizer Granulation Line

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Professional Equipment Manufacturer of Fertilizer Industry – 20 Years

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Granulator ekstrudera sa dvostrukim valjkom

NPK suhi granulator

Bentonit Granulator

Valjkasti granulator u obliku kugle

Granulator biomase

Flat Die Pellet Press

Best Plan

01

Linija za proizvodnju organskih gnojiva

  • 1-20 TPH Capacity

  • 500-2,000 ㎡ Areas

02

Jednostavna linija za granulaciju NPK gnojiva

1-2 T/H Granule Production Plan

03

3 T/H extrusion Granulation Process

  • 3 TPH Capacity

  • 550 ㎡ Areas

04

10 T/H NPK linija za granulaciju gnojiva

  • 8-10 TPH Capacity

  • 800-1,000 ㎡ Areas

05

20 T/H NPK linija za suvu granulaciju

  • 10-20 TPH Capacity

  • 1,000 ㎡ Areas

06

30 T/H Roller Press Granulation Line

  • 25-30 TPH Capacity

  • 1,500 ㎡ Areas

best

plan

01

Linija za proizvodnju organskih gnojiva

  • 1-20 TPH Capacity

  • 500-2,000 ㎡ Areas

02

Jednostavna linija za granulaciju NPK gnojiva

1-2 T/H Granule Production Plan

03

3 T/H extrusion Granulation Process

  • 3 TPH Capacity

  • 550 ㎡ Areas

04

10 T/H NPK linija za granulaciju gnojiva

  • 8-10 TPH Capacity

  • 800-1,000 ㎡ Areas

05

20 T/H NPK linija za suvu granulaciju

  • 10-20 TPH Capacity

  • 1,000 ㎡ Areas

06

30 T/H Roller Press Granulation Line

  • 25-30 TPH Capacity

  • 1,500 ㎡ Areas

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Frequently asked questions.

If you have a question that you can’t find the answer, please contact us!

Kako napraviti pelete za đubrivo od krečnjaka od 3 mm?2024-12-31T13:32:02+08:00

At Yushunxin, we frequently receive inquiries about mineral fertilizer production plans involving limestone as a raw material. Štaviše, many of our customers request 3mm lime fertilizer pellets because this size ensures efficient application with nutrient release in the soil. How to make 3mm lime fertilizer pellets? We can offer uniform 3mm size limestone granule production equipment to enhance these granular product quality and market competitiveness.

Fosfat Oprema za granulaciju đubriva u egipatskoj fabrici

4 Main Steps to Transform Lime Powder into 3mm Fertilizer Pellets

To produce 3mm mineral fertilizer particles from limestone powder, you must follow several crucial steps using the right equipment.

  • First, if you have many lime rocks to make mineral fertilizers, you need to grind them properly to achieve a fine particle size.

  • Sledeći, you need to blend the powdered lime with binders or other additives to enhance mineral fertilizer formation.

  • Onda, the limestone powder mixture enters dry granulator that extrudes it into uniform pellets with 3mm size.

  • Finally, you can use a screening machine to guarantee that the particle size of limestone fertilizer is consistent, and smaller return materials can be granulated again.

Kako napraviti pelete za đubrivo od krečnjaka od 3 mm
Kako napraviti pelete za đubrivo od krečnjaka od 3 mm

Stoga, selecting the right machinery is essential for producing high-quality lime fertilizer pellets.

Why Is Double Roller Granulator Ideal for 3mm Limestone Pellet Proizvodnja?

Dry Granulator For Making Limestone Powder Pellets

Our company recommends the double roller extruder granulator as the ideal machine for producing 3mm lime fertilizer pellets. This limestone granulator uses a dry granulation method, where powdered lime forms pellets under high pressure. Dakle, it preserves the chemical properties of the lime. Unlike wet granulation, it requires no drying stage, reducing energy consumption. Dodatno, we can customize the roller skin with different shapes of ball socket, so customers can get precise 3mm limestone granules. Consequently, its compact design, high efficiency, and suitability for low-moisture materials make dry granulator superior to other granulation methods. Fertilizer manufacturers can reliably produce 3mm lime pellets with excellent quality.

What Auxiliary Equipment Are Necessary for Lime Powder Granulation?

Proper pre-processing of lime is essential for successful mineral fertilizer granulation. Before granulation, lime powder undergoes essential pre-processing steps. Firstly, grinding machine like Raymond mill ensures fine powder preparation. It can thoroughly ground the lime stone to a fine powder of 0.038 mm. Onda, single shaft horizontal mixer create evenly a blend of fine lime powder with 20% water or additives.  Osim toga, after limestone granulation, a rotary screening machine can separate oversized or undersized particles, ensuring consistent 3mm lime mineral fertilizer pellets. By incorporating these auxiliary machines, the limestone powder granulation process becomes more efficient and consistent.

We invite you to contact us for more information on producing 3 mm lime fertilizer pellets. At Yushunxin, we are committed to providing professional equipment and solutions for your fertilizer production needs. Our team is ready to assist you in selecting the right machinery and designing an efficient production plan.

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    Kako napraviti okrugle granule organskog gnojiva po niskoj cijeni?2025-02-08T13:37:38+08:00
    M

    svi kupci traže jednostavno rješenje za proizvodnju organskog gnojiva. Neki traže niskobudžetne opcije opreme za organsko đubrivo. Štaviše, većina njih preferira proizvodnju okruglih granula radi boljeg prihvatanja na tržištu. I kako napraviti okrugle granule organskog gnojiva po niskoj cijeni? Kao profesionalni proizvođač opreme za đubrivo, Yushunxin nudi isplativa rješenja za vaše potrebe. Ispod, navodimo tri ključne metode za proizvodnju okruglih granula organskog đubriva uz minimiziranje troškova.

    Fosfat Oprema za granulaciju đubriva u egipatskoj fabrici

    Kako mogu A Granulator za suhu ekstruziju Reducira organsko gnojivo u granulama Proizvodnja Cost?

    F

    prvo, koristeći a granulator sa dvostrukim valjkom jedan je od najekonomičnijih načina proizvodnje organskog gnojiva u granulama. Ovaj peletizator koristi suvu granulaciju. Također, formira pelete organskog đubriva mehaničkim ekstrudiranjem bez potrebe za vodom ili vezivom. Dakle, ova mašina značajno smanjuje ulaganja u opremu, kao što su sušilice, hladnjaci, i sistemi za uklanjanje prašine.

    Dodatno, možemo prilagoditi oblike valjaka kože’ loptaste utičnice, obično u obliku oraha i ravne kugle. Naši granulatori za suvu ekstruziju dostupni su u tri modela sa kapacitetima od 1–2 tone na sat a cijene se kreću od $2,600 to $4,600. Međutim, korištenjem sirovina visoke vlažnosti poput pilećeg gnoja, svinjsko đubrivo, mulj, itd. jer granulacija organskog đubriva može uzrokovati habanje omotača valjka, smanjenje životni vek peletera sa dvostrukim valjcima. Jednom recju, možete kupiti po povoljnim cijenama rezervne maske za valjak za zamjenu, osigurava kontinuiranu proizvodnju peleta organskog đubriva.

    1TPH Model Double Roller Press Granulator

    Kako postići prelepo Okrugli Izgled granula organskog đubriva?

    TOblik čestica organskog đubriva proizvedenog suvim granulatorom možda neće postići savršenu zaobljenost. Kako bi granulirana organska gnojiva izgledala privlačnije, možete kupiti mašinu za poliranje. Bez obzira kakvog su nepravilnog oblika početne granule đubriva, mašina ih može uvaljati u glatke i sferne kuglice u jednom procesu, sa velikom brzinom formiranja kuglica i bez povratnog materijala. Onda, ovaj proces poboljšava kvalitet granula i povećava njihovu tržišnu privlačnost.

    Mašina za poliranje organskih đubriva
    Mašina za poliranje organskih đubriva

    Yushunxin-ova mašina za poliranje organskog đubriva može da obrađuje 1-8 t/h organskih granula, ovisno o različitoj konfiguraciji. Ovisno o vašoj potražnji i budžetu, možete uspostaviti 1, 2, ili 3 faze kako bi oblik granula bio savršeniji. Nadalje, mala jednostepena mašina za poliranje sa pristupačnom opcijom je SXPY-800 model. Ima kapacitet od 1-2 t/h, ocjenu snage od 5.5 kW, i po cijeni po $1,000-$1,250.

    Zašto koristiti mašinu za prosijavanje za niskobudžetni plan proizvodnje organskog đubriva?

    Bispred, Odlučite se za kupovinu rotacione mašine za prosijavanje kako biste osigurali ujednačenu veličinu granula organskog đubriva. Jer dosljedna veličina granula može poboljšati kvalitetu vašeg proizvoda organskog gnojiva. Njegova snažna sposobnost sortiranja eliminira prevelike ili male granule, omogućava direktno pakovanje visokokvalitetnog đubriva.

    Naše mašine za sijanje imaju kapacitete od 1-20 t/h, sa više dostupnih modela. I njihova cijena je unutar $1,350 to $9,999, na osnovu veličine i specifikacija. Osim toga, da dodatno smanjite svoj budžet, možete se odlučiti da ne kupujete automatsku mašinu za pakiranje. Umjesto toga, možete imati 1-2 radnici ručno pakuju gotove organske granule direktno iz ispusnog otvora mašine za prosijavanje. Stoga, ovo podešavanje štedi troškove opreme za organsko đubrivo uz održavanje operativne efikasnosti.

    Granular Rotary Screening Machine
    Granularna rotirajuća mašina za prosijavanje

    Ako vam je budžet veoma mali, preporučujemo da kupite samo glavne pojedinačne mašine. Sa ovim pristupom, Vaš ukupni trošak može ostati ispod $20,000. Kao proizvođač, nudimo sve mašine za organsko đubrivo po fabričkim cenama, osiguravajući optimalnu vrijednost za vašu investiciju. Ako želite saznati više o kotaciji kompletne linije za proizvodnju organskih gnojiva, kontaktirajte nas direktno. Pružamo besplatne usluge prilagođavanja sistema proizvodnje organskog đubriva! Dozvolite nam da vam pomognemo da izgradite isplativ plan proizvodnje organskog đubriva!

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      Koliko dugo može trajati granulator sa dvostrukim valjkom?2025-02-08T13:19:37+08:00

      On the whole, double roller granulator machine is one of the best-selling equipment in our company. Because it can produce 3-10mm pellets with multiple shape option in many industrial businesses. And it have 95% high granulation rate. Mostly, one of the most common questions our customers inquire us is that how long can a double roller press granulator last. The durability of these roller extrusion granulators is crucial for efficient dry granulation processes. In general, the main factor that influences the lifespan of double roller granulators, is the roller skins (commonly referred to as roller shells or roller dies).

      How Do Different Raw Materials Affect Roller Die Lifespan?

      There are several factors influencing the lifespan of roller shells of dry roller press granulator, including the type of raw materials during the extrusion granulation process. Štaviše, roller molds are essential components, directly impacting the efficiency and longevity of the entire extruder granulation equipment. Here is an analysis of common raw materials and their impact on roller die longevity.

      ≤1500 Tons of Common NPK Powder Dry Granulation

      In fact, if you use common NPK materials or certain mineral powders, it won’t cause more wear and tear on the rollers. Typically, under standard conditions, double roller fertilizer granulator can last up to 1500 tons of NPK granular fertilizer production. For example, urea, ammonium sulfate, ammonium chloride, calcium carbonate, limestone, zeolite, bentonite and other similar powder or lumps. Štaviše, when extruding NPK fertilizer powder directly for granulation, you needn’t to add other auxiliary materials. Međutim, if you make compound fertilizer granules from finer mineral powder, the extrusion pressure between the two rollers alone is not enough forming. Također, you can add 20% water appropriately for better granulation effect.

      NPK Materials for Double Roller Extruder

      NPK Materials for Double Roller Extruder

      ≤800 Tons of Corrosive Materials Roller Press Granulating

      Structure of Double Roller Press Granulator

      Structure of Double Roller Press Granulator

      In general, some compound fertilizer materials are slightly acidic. When the rollers press these materials, the temperature will rise up. Stoga, through certain physical and chemical reactions, these raw materials can corrode the roll coating and ball socket shape over a long period of time. Honestly, this extruder pelletizer can produce approximately 800 tons of fertilizer granules from corrosive substance. For instance, you can use ammonium chloride, potassium nitrate, calcium chloride, calcium nitrate, manganous sulfate, monoammonium phosphate, itd. to make fertilizer pellets. What’s more, regular cleaning and maintenance can extend the service life of the roll dies.

      ≤500 Tons of Organic Fertilizer Granule Compact Production

      Indeed, organic fertilizer granulation raw materials include chicken manure, svinjsko đubrivo, kitchen waste, sawdust, bean dregs, biogas residues, mushroom residues and so on. At the beginning, you should handle these materials by compost machines for fermentation and decomposition. After organic fertilizer composting, these materials contain 30-35% moisture content. And you’d better age to reduce water for a few days before granulation. Because organic compost has high moisture and strong stickiness, it is easy to clog and damage the roll molds. As a result, double roller compaction pelletizer has a maximum lifespan of processing 500 tons of organic waste.

      Organic Fertilizer Granulation Extrusion Line

      Organic Fertilizer Granulation Extrusion Line

      How to Extend The Service Life of Fertilizer Roller Granulator Machine?

      Double Roller Press Granulator

      Proper maintenance can significantly extend the service life of roller granulating machine. Firstly, regular cleaning is crucial. And you remove residues, especially when processing corrosive materials. Secondly, proper lubrication reduces friction and prevents the machine parts from wearing out prematurely. Osim toga, operators should avoid overloading the granulator, as excessive load can accelerate wear. Lastly, you should frequently inspect the roller skins for wear and tear. Onda, you can replace worn-out parts promptly to prevent further damage.

      Yushunxin’s double roller extrusion granulator stands out for its dry granulation process, eliminating the need for drying and significantly reducing energy consumption. This feature not only underscores the machine’s environmental friendliness but also its cost-effectiveness. Nadalje, the granulator’s robust design ensures a uniform size of granules, enhancing their applicability in various industries.

      The versatility of the double roller extrusion granulator by Yushunxin allows for the accommodation of a wide range of raw materials. This adaptability ensures that clients can produce bentonite granules tailored to specific industry needs. Štaviše, Yushunxin’s engineers continuously work on refining the machine’s performance, ensuring it remains at the forefront of technology, thus providing clients with a competitive edge in their respective markets.

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        If You Have A Plant

        We will assign professional technicians to your plant to carry out comprehensive site design, ensuring optimal equipment layout for your specific requirements.

        If You Have Skill

        We will help you adjust details according to the raw material ratio you provide, particle strength, moisture content, different particle size, and other scientific data.

        If You Have Budget

        We will provide more reasonable, more economical, more durable, and more efficient fertilizer processing equipment precisely for your demands.

        If You Have A Plant

        We will assign professional technicians to your plant to carry out comprehensive site design, ensuring optimal equipment layout for your specific requirements.

        If You Have Skill

        We will help you adjust details according to the raw material ratio you provide, particle strength, moisture content, different particle size, and other scientific data.

        If You Have Budget

        We will provide more reasonable, more economical, more durable, and more efficient fertilizer processing equipment precisely for your demands.

        You are welcome to ask us for a free quote!

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        Slučajevi

        Pakistani Customer Visit Yushunxin Plant

        NPK Fertilizer Manufacturing Machines in Pakistan

        • Location: Pakistan

        • Kapacitet: 2t/h

        American Customer Visit Yushunxin Fertilizer Equipment Manufacturer

        Bentonite Granulator for An American Bio Fertilizer Plant

        • Location: America

        • Kapacitet: 8-10t/h

        Briketni valjkasti kompaktor u Indiji

        • Location: India

        • Kapacitet: 1t/h

        Indonesian Customer Visit Yushunxin Plant

        Mašina za kompaktiranje za Indonezijski pogon za proizvodnju đubriva

        • Location: Indonesia

        • Kapacitet: 1t/h

        Projekat proizvodnje NPK gnojiva u Keniji

        • Location: Kenya

        • Kapacitet: 1-2t/h

        Oprema za granulaciju praha u tajlandskoj fabrici đubriva

        • Location: Thailand

        • Kapacitet: 2t/h