How Does The 1T Double Roller Press Granulator Improve Fertilizer Granulation Efficiency?
Prvo i najvažnije, our engineer makes technical innovations in upgrading roller structure to address issues of quick wear and high energy consumption in traditional 1t/h double roller extrusion granulator.
Prvo i najvažnije, our engineer makes technical innovations in upgrading roller structure to address issues of quick wear and high energy consumption in traditional 1t/h granulator za ekstruziju sa dvostrukim valjkom. Na primjer, it adopts 151×220mm high-chromium alloy roller shells, reinforced with laser cladding technology. Stoga, the roller skin hardness of this new extruder pelletizer exceeds HRC60 and extends service life by 40% compared to standard materials. Dodatno, we design roller surface with honeycomb-shaped concave-convex molds. Također, the hydraulic system precisely adjusts pressure (between 0.5-2MPa), ensuring that raw materials form uniform 2-10mm particles during the extrusion process. And the granule roundness reaches over 95%. Osim toga, the quick-release roller skin module reduces replacement time to just 30 minutes, significantly reducing downtime.
Performance Optimization Comparison Between New SXDZJ-1.0 And SXDJ-1T
| Parameter | Traditional Equipment | New SXDZJ-1.0 | Improvement Rate |
| Energy Consumption (kWh per ton) | 15 | 11 | -27% |
| Failure Rate (per year) | 8 times | ≤2 times | -75% |
| Granule Yield (%) | 88% | 93% | +5% |
This 1T roller compaction granulator not only improves granule uniformity but also reduces downtime and maintenance costs, making it an ideal fertilizer granulation machine for long-term industrial use.
Is 1 T/H granulator s dvostrukim valjkom Cost-Effective for Small-Scale Production?
This fertilizer pelletizer specifically meets the demands of small-scale fertilizer factories. With an output of 0.8-1 ton per hour, it is particularly ideal for small fertilizer manufacturers with a daily output of 10-20 tona. The compact structure of SXDZJ-1.0 ensures ease of installation and long-term durability under continuous operation. With a competitive price range from $2,500 to $3,000, this 1t/h double roller fertilizer granulation equipment provides an excellent return on investment. Shodno tome, this makes it a budget-friendly option for fertilizer production startups and small fertilizer businesses. Osim toga, we provides full after-sales support and regular maintenance suggestions, offering you peace of mind.
Technical Specifications for 1T New Type Roller Granulator
| Items | Technical Indicators | Industry Standards |
| Model | SXDZJ-1.0 | / |
| Kapacitet | 0.8-1 t/h (optional 1.2 t/h) | 0.6-0.8t/h |
| Snaga | 11 kw | 15 kw |
| Veličina valjkastog lista | Φ151*220mm | / |
| Reducer Model | ZQ350 | ZQ250 |
| Material Water Content | 2-6% | / |
| Prečnik granula | 2-10 mm (±0.3mm) | ±0.8mm |
| Dimenzije | 1430*750*1350 mm | 1450*800*1450 mm |
| Head Size | 750*550*385 mm | / |
What Types of Fertilizer Raw Materials Can 1T Double Roller Granulator Process?
The 1t/h double roller extrusion granulator supports a wide range of powdered fertilizer materials, particularly suitable for NPK fertilizer manufacturing. Whether processing amonijum hlorid or ammonium sulfate, it ensures uniform granule formation with a size variation of less than 0.5mm.
