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PROFESSIONAL MANUFACTURER

NPK Fertilizer Granulation Line

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Professional Equipment Manufacturer of Fertilizer Industry – 20 Years

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Dwbl Roller Extruder Granulator

NPK Granulator Sych

Granulator bentonit

Granulator Roller Siâp Ball

Granulator Biomas

Gwasg Pellet Die Fflat

Best Plan

01

Llinell Gweithgynhyrchu Gwrtaith Organig

  • 1-20 TPH Capacity

  • 500-2,000 ㎡ Areas

02

Llinell Granulation Gwrtaith NPK Syml

1-2 T/H Granule Production Plan

03

3 T/H extrusion Granulation Process

  • 3 TPH Capacity

  • 550 ㎡ Areas

04

10 T/H Llinell Gronynu Gwrtaith NPK

  • 8-10 TPH Capacity

  • 800-1,000 ㎡ Areas

05

20 T/H Llinell Gronynu Sych NPK

  • 10-20 TPH Capacity

  • 1,000 ㎡ Areas

06

30 T/H Roller Press Granulation Line

  • 25-30 TPH Capacity

  • 1,500 ㎡ Areas

best

plan

01

Llinell Gweithgynhyrchu Gwrtaith Organig

  • 1-20 TPH Capacity

  • 500-2,000 ㎡ Areas

02

Llinell Granulation Gwrtaith NPK Syml

1-2 T/H Granule Production Plan

03

3 T/H extrusion Granulation Process

  • 3 TPH Capacity

  • 550 ㎡ Areas

04

10 T/H Llinell Gronynu Gwrtaith NPK

  • 8-10 TPH Capacity

  • 800-1,000 ㎡ Areas

05

20 T/H Llinell Gronynu Sych NPK

  • 10-20 TPH Capacity

  • 1,000 ㎡ Areas

06

30 T/H Roller Press Granulation Line

  • 25-30 TPH Capacity

  • 1,500 ㎡ Areas

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Frequently asked questions.

If you have a question that you can’t find the answer, please contact us!

Sut i Wneud Pelenni Gwrtaith Calch 3mm?2024-12-31T13:32:02+08:00

At Yushunxin, we frequently receive inquiries about mineral fertilizer production plans involving limestone as a raw material. Ar ben hynny, many of our customers request 3mm lime fertilizer pellets because this size ensures efficient application with nutrient release in the soil. How to make 3mm lime fertilizer pellets? We can offer uniform 3mm size limestone granule production equipment to enhance these granular product quality and market competitiveness.

Ffosffad Offer Granulation Gwrtaith Mewn Ffatri Eifftaidd

4 Main Steps to Transform Lime Powder into 3mm Fertilizer Pellets

To produce 3mm mineral fertilizer particles from limestone powder, you must follow several crucial steps using the right equipment.

  • First, if you have many lime rocks to make mineral fertilizers, you need to grind them properly to achieve a fine particle size.

  • Nesaf, you need to blend the powdered lime with binders or other additives to enhance mineral fertilizer formation.

  • Yna, the limestone powder mixture enters dry granulator that extrudes it into uniform pellets with 3mm size.

  • Finally, you can use a screening machine to guarantee that the particle size of limestone fertilizer is consistent, and smaller return materials can be granulated again.

Sut i Wneud Pelenni Gwrtaith Calch 3mm
Sut i Wneud Pelenni Gwrtaith Calch 3mm

Felly, selecting the right machinery is essential for producing high-quality lime fertilizer pellets.

Why Is Double Roller Granulator Ideal for 3mm Limestone Pellet Cynhyrchu?

Dry Granulator For Making Limestone Powder Pellets

Our company recommends the double roller extruder granulator as the ideal machine for producing 3mm lime fertilizer pellets. This limestone granulator uses a dry granulation method, where powdered lime forms pellets under high pressure. Felly, it preserves the chemical properties of the lime. Unlike wet granulation, it requires no drying stage, reducing energy consumption. Yn ogystal, we can customize the roller skin with different shapes of ball socket, so customers can get precise 3mm limestone granules. Consequently, its compact design, high efficiency, and suitability for low-moisture materials make dry granulator superior to other granulation methods. Fertilizer manufacturers can reliably produce 3mm lime pellets with excellent quality.

What Auxiliary Equipment Are Necessary for Lime Powder Granulation?

Proper pre-processing of lime is essential for successful mineral fertilizer granulation. Before granulation, lime powder undergoes essential pre-processing steps. Firstly, grinding machine like Raymond mill ensures fine powder preparation. It can thoroughly ground the lime stone to a fine powder of 0.038 mm. Yna, single shaft horizontal mixer create evenly a blend of fine lime powder with 20% water or additives.  Yn ogystal, after limestone granulationa rotary screening machine can separate oversized or undersized particles, ensuring consistent 3mm lime mineral fertilizer pellets. By incorporating these auxiliary machines, the limestone powder granulation process becomes more efficient and consistent.

We invite you to contact us for more information on producing 3 mm lime fertilizer pellets. At Yushunxin, we are committed to providing professional equipment and solutions for your fertilizer production needs. Our team is ready to assist you in selecting the right machinery and designing an efficient production plan.

5-10% Gostyngiadau
Mynnwch Ddyfynbris Rhad Ac Am Ddim Nawr!

    Sut i Wneud Gronynnau Gwrtaith Organig Ar Gost Isel?2025-02-08T13:37:38+08:00
    M

    mae unrhyw gwsmeriaid yn chwilio am ateb cynhyrchu gwrtaith organig syml. Mae rhai yn chwilio am opsiynau cyllideb isel o offer gwrtaith organig. Ar ben hynny, mae'n well gan y mwyafrif ohonynt weithgynhyrchu gronynnau crwn er mwyn iddynt gael eu derbyn yn well yn y farchnad. A sut i wneud gronynnau gwrtaith organig crwn am gost isel? Fel gwneuthurwr offer gwrtaith proffesiynol, Yushunxin yn cynnig atebion cost-effeithiol ar gyfer eich anghenion. Isod, rydym yn amlinellu tri dull allweddol o gynhyrchu gronynnau gwrtaith organig crwn tra'n lleihau costau.

    Ffosffad Offer Granulation Gwrtaith Mewn Ffatri Eifftaidd

    Sut y gall A Granulator Allwthio Sych Lleihau Gwrtaith Organig Granule Cynhyrchu Cost?

    Dd

    yn gyntaf, defnyddio a granulator wasg rholer dwbl yw un o'r ffyrdd mwyaf darbodus o gynhyrchu gronynnau gwrtaith organig. Mae'r pelletizer hwn yn defnyddio gronynniad sych. Hefyd, mae'n ffurfio pelenni gwrtaith organig trwy allwthio mecanyddol heb fod angen dŵr na rhwymwyr. Felly, mae'r peiriant hwn yn lleihau buddsoddiad offer yn fawr, megis sychwyr, oeryddion, a systemau tynnu llwch.

    Yn ogystal, gallwn addasu siapiau'r crwyn rholer’ socedi pêl, yn gyffredin mewn siâp cnau Ffrengig a siâp pêl fflat. Mae ein gronynwyr allwthio sych ar gael mewn tri model gyda galluoedd yn amrywio o 1-2 tunnell yr awr a phrisiau yn amrywio o $2,600 i $4,600. Fodd bynnag, defnyddio deunyddiau crai lleithder uchel fel tail cyw iâr, tail mochyn, llaid, etc. ar gyfer gronynniad gwrtaith organig gall achosi rhywfaint o draul ar y crwyn rholio, lleihau'r oes pelletizer rholer dwbl. Mewn gair, gallwch brynu crwyn rholio sbâr fforddiadwy i'w newid, sicrhau cynhyrchu pelenni gwrtaith organig parhaus.

    1TPH Model Double Roller Press Granulator

    Sut i Gyflawni'n Hardd Rownd Ymddangosiad o Gronynnau Gwrtaith Organig?

    Tefallai na fydd siâp gronynnau gwrtaith organig a gynhyrchir gan granulator sych yn cyflawni roundness perffaith. Er mwyn gwneud i'r gwrtaith organig gronynnog edrych yn fwy deniadol, gallwch brynu peiriant caboli. Ni waeth pa siâp afreolaidd yw'r gronynnau gwrtaith cychwynnol, gall y peiriant eu rholio'n beli llyfn a sfferig mewn un broses, gyda chyfradd ffurfio pêl uchel a dim deunydd dychwelyd. Yna, mae'r broses hon yn gwella ansawdd gronynnau ac yn cynyddu eu hapêl yn y farchnad.

    Peiriant sgleinio gwrtaith organig
    Peiriant sgleinio gwrtaith organig

    Gall peiriant caboli gwrtaith organig Yushunxin brosesu 1-8 t/h o ronynnau organig, yn dibynnu ar y cyfluniad gwahanol. Yn dibynnu ar eich galw a'ch cyllideb, gallwch chi sefydlu 1, 2, neu 3 camau i wneud y siâp granule yn fwy perffaith. Ymhellach, y peiriant caboli un cam bach gydag opsiwn fforddiadwy yw'r SXPY-800 model. Mae ganddo gapasiti o 1-2 t/h, sgôr pŵer o 5.5 kW, ac am bris $1,000-$1,250.

    Pam Defnyddio Peiriant Sgrinio ar gyfer Cynllun Cynhyrchu Gwrtaith Organig Cyllideb Isel?

    Byn y blaen, rydych chi'n dewis prynu peiriant sgrinio cylchdro i sicrhau maint gronynnau gwrtaith organig unffurf. Oherwydd gall maint gronynnau cyson wella ansawdd eich cynnyrch gwrtaith organig. Mae ei allu didoli cryf yn dileu gronynnau rhy fawr neu rhy fach, caniatáu pecynnu uniongyrchol o wrtaith o ansawdd uchel.

    Mae gan ein peiriannau sgrinio alluoedd sy'n amrywio o 1-20 t/h, gyda modelau lluosog ar gael. Ac mae eu pris o fewn $1,350 i $9,999, yn seiliedig ar faint a manylebau. Yn ogystal, i leihau eich cyllideb ymhellach, gallwch ddewis peidio â phrynu peiriant bagio awtomatig. Yn lle hynny, gallwch gael 1-2 mae gweithwyr yn bagio'r gronynnau organig gorffenedig â llaw yn uniongyrchol o allfa rhyddhau'r peiriant sgrinio. Felly, mae'r addasiad hwn yn arbed costau offer gwrtaith organig tra'n cynnal effeithlonrwydd gweithredol.

    Granular Rotary Screening Machine
    Peiriant sgrinio Rotari gronynnog

    Os yw eich cyllideb yn dynn iawn, rydym yn argymell eich bod yn prynu'r prif beiriannau sengl yn unig. Gyda'r dull hwn, gall cyfanswm eich cost aros yn is $20,000. Fel gwneuthurwr, rydym yn darparu pob peiriant gwrtaith organig am brisiau ffatri, sicrhau'r gwerth gorau posibl ar gyfer eich buddsoddiad. Os ydych chi eisiau gwybod mwy am y dyfynbris o linell gynhyrchu gwrtaith organig cyflawn, cysylltwch â ni yn uniongyrchol. Rydym yn darparu gwasanaethau addasu system cynhyrchu gwrtaith organig am ddim! Gadewch inni eich helpu i adeiladu cynllun cynhyrchu gwrtaith organig cost-effeithiol!

    5-10% Gostyngiadau
    Mynnwch Ddyfynbris Rhad Ac Am Ddim Nawr!

      Pa mor Hir y Gall Rholer Dwbl Wasg Granulator Barhau?2025-02-08T13:19:37+08:00

      On the whole, double roller granulator machine is one of the best-selling equipment in our company. Because it can produce 3-10mm pellets with multiple shape option in many industrial businesses. And it have 95% high granulation rate. Mostly, one of the most common questions our customers inquire us is that how long can a double roller press granulator last. The durability of these roller extrusion granulators is crucial for efficient dry granulation processes. In general, the main factor that influences the lifespan of double roller granulators, is the roller skins (commonly referred to as roller shells or roller dies).

      How Do Different Raw Materials Affect Roller Die Lifespan?

      There are several factors influencing the lifespan of roller shells of dry roller press granulator, including the type of raw materials during the extrusion granulation process. Ar ben hynny, roller molds are essential components, directly impacting the efficiency and longevity of the entire extruder granulation equipment. Here is an analysis of common raw materials and their impact on roller die longevity.

      ≤1500 Tons of Common NPK Powder Dry Granulation

      In fact, if you use common NPK materials or certain mineral powders, it won’t cause more wear and tear on the rollers. Typically, under standard conditions, double roller fertilizer granulator can last up to 1500 tons of NPK granular fertilizer production. For example, urea, ammonium sulfate, ammonium chloride, calcium carbonate, limestone, zeolite, bentonite and other similar powder or lumps. Ar ben hynny, when extruding NPK fertilizer powder directly for granulation, you needn’t to add other auxiliary materials. Fodd bynnag, if you make compound fertilizer granules from finer mineral powder, the extrusion pressure between the two rollers alone is not enough forming. Hefyd, you can add 20% water appropriately for better granulation effect.

      NPK Materials for Double Roller Extruder

      NPK Materials for Double Roller Extruder

      ≤800 Tons of Corrosive Materials Roller Press Granulating

      Structure of Double Roller Press Granulator

      Structure of Double Roller Press Granulator

      In general, some compound fertilizer materials are slightly acidic. When the rollers press these materials, the temperature will rise up. Felly, through certain physical and chemical reactions, these raw materials can corrode the roll coating and ball socket shape over a long period of time. Honestly, this extruder pelletizer can produce approximately 800 tons of fertilizer granules from corrosive substance. For instance, you can use ammonium chloride, potassium nitrate, calcium chloride, calcium nitrate, manganous sulfate, monoammonium phosphate, etc. to make fertilizer pellets. What’s more, regular cleaning and maintenance can extend the service life of the roll dies.

      ≤500 Tons of Organic Fertilizer Granule Compact Production

      Indeed, organic fertilizer granulation raw materials include chicken manure, tail mochyn, kitchen waste, sawdust, bean dregs, biogas residues, mushroom residues and so on. At the beginning, you should handle these materials by compost machines for fermentation and decomposition. After organic fertilizer composting, these materials contain 30-35% moisture content. And you’d better age to reduce water for a few days before granulation. Because organic compost has high moisture and strong stickiness, it is easy to clog and damage the roll molds. As a result, double roller compaction pelletizer has a maximum lifespan of processing 500 tons of organic waste.

      Organic Fertilizer Granulation Extrusion Line

      Organic Fertilizer Granulation Extrusion Line

      How to Extend The Service Life of Fertilizer Roller Granulator Machine?

      Double Roller Press Granulator

      Proper maintenance can significantly extend the service life of roller granulating machine. Firstly, regular cleaning is crucial. And you remove residues, especially when processing corrosive materials. Secondly, proper lubrication reduces friction and prevents the machine parts from wearing out prematurely. Yn ogystal, operators should avoid overloading the granulator, as excessive load can accelerate wear. Lastly, you should frequently inspect the roller skins for wear and tear. Yna, you can replace worn-out parts promptly to prevent further damage.

      Yushunxin’s double roller extrusion granulator stands out for its dry granulation process, eliminating the need for drying and significantly reducing energy consumption. This feature not only underscores the machine’s environmental friendliness but also its cost-effectiveness. Ymhellach, the granulator’s robust design ensures a uniform size of granules, enhancing their applicability in various industries.

      The versatility of the double roller extrusion granulator by Yushunxin allows for the accommodation of a wide range of raw materials. This adaptability ensures that clients can produce bentonite granules tailored to specific industry needs. Ar ben hynny, Yushunxin’s engineers continuously work on refining the machine’s performance, ensuring it remains at the forefront of technology, thus providing clients with a competitive edge in their respective markets.

      5-10% Gostyngiadau
      Mynnwch Ddyfynbris Rhad Ac Am Ddim Nawr!

        If You Have A Plant

        We will assign professional technicians to your plant to carry out comprehensive site design, ensuring optimal equipment layout for your specific requirements.

        If You Have Skill

        We will help you adjust details according to the raw material ratio you provide, particle strength, moisture content, different particle size, and other scientific data.

        If You Have Budget

        We will provide more reasonable, more economical, more durable, and more efficient fertilizer processing equipment precisely for your demands.

        If You Have A Plant

        We will assign professional technicians to your plant to carry out comprehensive site design, ensuring optimal equipment layout for your specific requirements.

        If You Have Skill

        We will help you adjust details according to the raw material ratio you provide, particle strength, moisture content, different particle size, and other scientific data.

        If You Have Budget

        We will provide more reasonable, more economical, more durable, and more efficient fertilizer processing equipment precisely for your demands.

        You are welcome to ask us for a free quote!

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        Pakistani Customer Visit Yushunxin Plant

        NPK Fertilizer Manufacturing Machines in Pakistan

        • Location: Pakistan

        • Gallu: 2t/h

        American Customer Visit Yushunxin Fertilizer Equipment Manufacturer

        Bentonite Granulator for An American Bio Fertilizer Plant

        • Location: America

        • Gallu: 8-10t/h

        Compactor Rholer Math Bricsen yn India

        • Location: India

        • Gallu: 1t/h

        Indonesian Customer Visit Yushunxin Plant

        Peiriant Compactor ar gyfer Planhigyn Cynhyrchu Gwrtaith Indonesia

        • Location: Indonesia

        • Gallu: 1t/h

        Prosiect Cynhyrchu Gwrtaith NPK yn Kenya

        • Location: Kenya

        • Gallu: 1-2t/h

        Offer Granulation Powdwr mewn Planhigyn Gwrtaith Thai

        • Location: Thailand

        • Gallu: 2t/h