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Ongarrien industriako ekipoen fabrikatzaile profesionala – 20 Urteak

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Double Roller Extruder Granulator

NPK Dry Granulator

Bentonite Granulator

Ball Shape Roller Granulator

Biomass Granulator

Flat Die Pellet Press

Plan onena

01

Organic Fertilizer Manufacturing Line

  • 1-20 TPH Edukiera

  • 500-2,000 ㎡ Eremuak

02

Simple NPK Fertilizer Granulation Line

1-2 T/H Granulen Ekoizpen Plana

03

3 T/H estrusioa Granulazio-prozesua

  • 3 TPH Edukiera

  • 550 ㎡ Eremuak

04

10 T/H NPK Fertilizer Granulation Line

  • 8-10 TPH Edukiera

  • 800-1,000 ㎡ Eremuak

05

20 T/H NPK Dry Granulation Line

  • 10-20 TPH Edukiera

  • 1,000 ㎡ Eremuak

06

30 T/H Roller Press Granulation Linea

  • 25-30 TPH Edukiera

  • 1,500 ㎡ Eremuak

onena

plana

01

Organic Fertilizer Manufacturing Line

  • 1-20 TPH Edukiera

  • 500-2,000 ㎡ Eremuak

02

Simple NPK Fertilizer Granulation Line

1-2 T/H Granulen Ekoizpen Plana

03

3 T/H estrusioa Granulazio-prozesua

  • 3 TPH Edukiera

  • 550 ㎡ Eremuak

04

10 T/H NPK Fertilizer Granulation Line

  • 8-10 TPH Edukiera

  • 800-1,000 ㎡ Eremuak

05

20 T/H NPK Dry Granulation Line

  • 10-20 TPH Edukiera

  • 1,000 ㎡ Eremuak

06

30 T/H Roller Press Granulation Linea

  • 25-30 TPH Edukiera

  • 1,500 ㎡ Eremuak

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Egindako proiektuak

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Nola egin 3 mm-ko kare ongarri-pelletak?2024-12-31T13:32:02+08:00

At Yushunxin, ongarri mineralak ekoizteko planei buruzko kontsultak jasotzen ditugu maiz kareharria lehengai gisa. Moreover, gure bezero askok 3 mm-ko kare-ongarri pelletak eskatzen dituzte, tamaina honek lurzoruan nutrienteen askapenarekin aplikazio eraginkorra bermatzen duelako.. Nola egin 3 mm-ko kare-ongarri pelletak? 3 mm-ko tamainako kareharrizko granulen ekoizpen ekipamendu uniformeak eskain ditzakegu produktu pikortsu horien kalitatea eta merkatuko lehiakortasuna hobetzeko.

Phosphate Fertilizer Granulation Equipment In Egyptian Factory

4 Nagusia Kare hautsa 3 mm-ko ongarri-pelletetan eraldatzeko urratsak

To Kareharri hautsetik 3 mm-ko ongarri mineral-partikulak ekoiztea, ekipamendu egokia erabiliz hainbat urrats erabakigarri jarraitu behar dituzu.

  • Lehenengoa, ongarri mineralak egiteko kare-harri asko badituzu, ondo ehotu behar dituzu partikulen tamaina fin bat lortzeko.

  • Next, karea hautsa aglutinatzaile edo beste gehigarri batzuekin nahastu behar duzu ongarri mineralen eraketa hobetzeko.

  • Then, kareharrizko hauts nahasketa sartzen da granulator lehorra that extrudes it into uniform pellets with 3mm size.

  • Finally, you can use a screening machine to guarantee that the particle size of limestone fertilizer is consistent, and smaller return materials can be granulated again.

Nola egin 3 mm-ko kare ongarri-pelletak
Nola egin 3 mm-ko kare ongarri-pelletak

Therefore, selecting the right machinery is essential for producing high-quality lime fertilizer pellets.

Why Is Double Roller Granulator Ideal for 3mm Limestone Pellet Production?

Dry Granulator For Making Limestone Powder Pellets

Our company recommends the double roller extruder granulator as the ideal machine for producing 3mm lime fertilizer pellets. This limestone granulator uses a dry granulation method, where powdered lime forms pellets under high pressure. Thus, it preserves the chemical properties of the lime. Unlike wet granulation, it requires no drying stage, reducing energy consumption. Additionally, we can customize the roller skin with different shapes of ball socket, so customers can get precise 3mm limestone granules. Consequently, its compact design, high efficiency, and suitability for low-moisture materials make dry granulator superior to other granulation methods. Fertilizer manufacturers can reliably produce 3mm lime pellets with excellent quality.

What Auxiliary Equipment Are Necessary for Lime Powder Granulation?

Proper pre-processing of lime is essential for successful mineral fertilizer granulation. Before granulation, lime powder undergoes essential pre-processing steps. Firstly, grinding machine like Raymond mill ensures fine powder preparation. It can thoroughly ground the lime stone to a fine powder of 0.038 mm. Then, single shaft horizontal mixer create evenly a blend of fine lime powder with 20% water or additives.  In additionafter limestone granulationa rotary screening machine can separate oversized or undersized particles, ensuring consistent 3mm lime mineral fertilizer pellets. By incorporating these auxiliary machines, the limestone powder granulation process becomes more efficient and consistent.

We invite you to contact us for more information on producing 3 mm lime fertilizer pellets. At Yushunxin, we are committed to providing professional equipment and solutions for your fertilizer production needs. Our team is ready to assist you in selecting the right machinery and designing an efficient production plan.

5-10% Discounts
Get Free Quote Now!

    How to Make Round Organic Fertilizer Granules at Low Cost?2025-02-08T13:37:38+08:00
    M

    any customers are seeking a simple organic fertilizer production solution. Some are looking for low-budget options of organic fertilizer equipment. Moreover, most of them prefer manufacturing round granules for better market acceptance. And how to make round organic fertilizer granules at low cost? As a professional fertilizer equipment manufacturer, Yushunxin offers cost-effective solutions for your needs. Below, we outline three key methods to produce round organic fertilizer granules while minimizing expenses.

    Phosphate Fertilizer Granulation Equipment In Egyptian Factory

    How Can A Dry Extrusion Granulator Reduce Organic Fertilizer Granule Production Cost?

    F

    irstly, using a double roller press granulator is one of the most economical ways to produce organic fertilizer granules. This pelletizer utilizes dry granulation. Also, it forms organic fertilizer pellets through mechanical extrusion without the need for water or binders. Thus, this machine greatly reduces equipment investment, such as dryers, coolers, and dust removal systems.

    Additionally, we can customize the shapes of the roller skinsball sockets, commonly in walnut shape and flat ball shape. Our dry extrusion granulators are available in three models with capacities ranging from 1–2 tons per hour and prices ranging from $2,600 to $4,600. However, using high-moisture raw materials like chicken manure, pig manure, sludge, etc. for organic fertilizer granulation may cause some wear on the roller skins, reducing the double roller pelletizer’s lifespan. In a word, you can purchase affordable spare roller skins for replacement, ensuring continuous organic fertilizer pellet production.

    1TPH Model Double Roller Press Granulator

    How to Achieve Beautiful Round Appearance of Organic Fertilizer Granules?

    TPikorgailu lehor batek sortutako ongarri organikoen partikulen formak baliteke biribiltasun perfektua ez lortzea. Ongarri organiko pikortsuak erakargarriagoak izan daitezen, leuntzeko makina bat erosi dezakezu. Hasierako ongarri-granulak zein forma irregularrak diren, makinak bola leun eta esferiko bihur ditzake prozesu batean, bola osatzeko abiadura altuarekin eta itzulerarik gabeko materialarekin. Then, prozesu honek pikorren kalitatea hobetzen du eta merkatuan duten erakargarritasuna areagotzen du.

    Ongarri organikoak leuntzeko makina
    Ongarri organikoak leuntzeko makina

    Yushunxin-en ongarri organikoak leuntzeko makinak prozesatu dezake 1-8 t/h pikor organikoz, konfigurazio ezberdinaren arabera. Zure eskaeraren eta aurrekontuaren arabera, ezarri dezakezu 1, 2, edo 3 granulen forma perfektuagoa izateko etapak. Furthermore, aukera merkea duen etapa bakarreko leuntzeko makina txikia da SXPY-800 eredua. It has a capacity of 1-2 t/h, a power rating of 5.5 kW, and priced at $1,000-$1,250.

    Why Use A Screening Machine for Low Budget Organic Fertilizer Production Plan?

    Besides, you choose to purchase a rotary screening machine to ensure uniform organic fertilizer granule size. Because consistent granule size can improve the quality of your organic fertilizer product. Its strong sorting capability eliminates oversized or undersized granules, allowing direct packaging of high-quality fertilizer.

    Our screening machines have capacities ranging from 1-20 t/h, with multiple models available. And their price is within $1,350 to $9,999, based on size and specifications. In addition, to further reduce your budget, you can opt not to buy an automatic bagging machine. Instead, you can have 1-2 workers manually bag the finished organic granules directly from the discharge outlet of the screening machine. Therefore, this adjustment saves organic fertilizer equipment expenses while maintaining operational efficiency.

    Granular Rotary Screening Machine
    Granular Rotary Screening Machine

    If your budget is very tight, we recommend that you purchase only the main single machines. With this approach, your total cost can remain below $20,000. As a manufacturer, we provide all organic fertilizer machines at factory prices, ensuring optimal value for your investment. If you want to know more about the quotation of a complete organic fertilizer production line, please contact us directly. We provide free organic fertilizer production system customization services! Let us help you build a cost-effective organic fertilizer production plan!

    5-10% Discounts
    Get Free Quote Now!

      How Long Can A Double Roller Press Granulator Last?2025-02-08T13:19:37+08:00

      On the whole, double roller granulator machine is one of the best-selling equipment in our company. Because it can produce 3-10mm pellets with multiple shape option in many industrial businesses. And it have 95% high granulation rate. Mostly, one of the most common questions our customers inquire us is that how long can a double roller press granulator last. The durability of these roller extrusion granulators is crucial for efficient dry granulation processes. In general, the main factor that influences the lifespan of double roller granulators, is the roller skins (commonly referred to as roller shells or roller dies).

      How Do Different Raw Materials Affect Roller Die Lifespan?

      There are several factors influencing the lifespan of roller shells of dry roller press granulator, including the type of raw materials during the extrusion granulation process. Moreover, roller molds are essential components, directly impacting the efficiency and longevity of the entire extruder granulation equipment. Here is an analysis of common raw materials and their impact on roller die longevity.

      ≤1500 Tons of Common NPK Powder Dry Granulation

      In fact, if you use common NPK materials or certain mineral powders, it won’t cause more wear and tear on the rollers. Typically, under standard conditions, double roller fertilizer granulator can last up to 1500 tons of NPK granular fertilizer production. For example, urea, ammonium sulfate, ammonium chloride, calcium carbonate, kareharria, zeolite, bentonite and other similar powder or lumps. Moreover, when extruding NPK fertilizer powder directly for granulation, you needn’t to add other auxiliary materials. However, if you make compound fertilizer granules from finer mineral powder, the extrusion pressure between the two rollers alone is not enough forming. Also, you can add 20% ura behar bezala pikortze efektu hobea izateko.

      NPK Materials for Double Roller Extruder

      NPK Materials for Double Roller Extruder

      ≤800 tona material korrosiboak Roller Press Granulating

      Structure of Double Roller Press Granulator

      Structure of Double Roller Press Granulator

      In general, ongarrizko material konposatu batzuk azido samarrak dira. Arrabolek material hauek sakatzen dituztenean, tenperatura igoko da. Therefore, erreakzio fisiko eta kimiko batzuen bidez, lehengai hauek erroiluen estaldura eta bola-zuloaren forma herdoil ditzakete denbora luzez. Egia esanda, extruder pelletizer honek gutxi gorabehera ekoiztu dezake 800 tona substantzia korrosiboetatik datozen ongarri-granulak. For instance, you can use ammonium chloride, potassium nitrate, kaltzio kloruroa, kaltzio nitratoa, sulfato manganosoa, monoammonium phosphate, etc. ongarri-pelletak egiteko. What’s more, ohiko garbiketa eta mantentze-lanak erroiluen trokelen bizitza luza dezake.

      ≤500 tona ongarri organiko pikorren ekoizpen trinkoa

      Izan ere, ongarri organikoak pikortzeko lehengaiak oilasko simaurra dira, pig manure, sukaldeko hondakinak, zerrautsa, babarrunak, biogas hondakinak, perretxiko hondakinak eta abar. At the beginning, hartzidura eta deskonposiziorako konposta-makinen bidez maneiatu behar dituzu material horiek. Ongarri organikoen konpostajearen ondoren, material hauek dituzte 30-35% hezetasun edukia. Eta hobe duzu ura murriztea granulatu baino egun batzuk lehenago. Konpost organikoak hezetasun handia eta itsaskortasun handia duelako, erraza da roll-moldeak trabatu eta kaltetzea. Ondorioz, arrabol bikoitzeko trinkotze pelletizadoreak prozesatzeko gehieneko iraupena du 500 tons hondakin organikoak.

      Ongarri organikoak pikortzeko estrusio-lerroa

      Ongarri organikoak pikortzeko estrusio-lerroa

      Nola luzatu ongarrien roller granulagailuaren zerbitzu-bizitza?

      Roller Prentsa Bikoitzeko Granulator

      Mantentze egokia arrabolaren granulazio-makinaren bizitza nabarmen luzatu dezake. Firstly, ohiko garbiketa funtsezkoa da. Eta hondarrak kentzen dituzu, batez ere material korrosiboak prozesatzen direnean. Secondly, proper lubrication reduces friction and prevents the machine parts from wearing out prematurely. In addition, operators should avoid overloading the granulator, as excessive load can accelerate wear. Lastly, you should frequently inspect the roller skins for wear and tear. Then, you can replace worn-out parts promptly to prevent further damage.

      Yushunxin’s double roller extrusion granulator stands out for its dry granulation process, eliminating the need for drying and significantly reducing energy consumption. This feature not only underscores the machine’s environmental friendliness but also its cost-effectiveness. Furthermore, the granulator’s robust design ensures a uniform size of granules, enhancing their applicability in various industries.

      Yushunxin-en arrabol bikoitzeko estrusio-granuladorearen aldakortasunak lehengai sorta zabala hartzeko aukera ematen du.. Egokigarritasun horrek bermatzen du bezeroek industriaren behar espezifikoetara egokitutako bentonita granulak ekoitzi ditzaketela. Moreover, Yushunxin-en ingeniariek etengabe lan egiten dute makinaren errendimendua hobetzen, teknologiaren abangoardian jarraitzen duela bermatuz, horrela, bezeroei abantaila lehiakorra eskainiz dagozkien merkatuetan.

      5-10% Discounts
      Get Free Quote Now!

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        Zure plantari teknikari profesionalak esleituko dizkiogu gunearen diseinu integrala egiteko, zure eskakizun zehatzetarako ekipamendu-diseinu optimoa bermatuz.

        Trebetasuna baduzu

        Ematen duzun lehengaien ratioaren arabera xehetasunak doitzen lagunduko dizugu, partikulen indarra, hezetasun edukia, partikula tamaina desberdina, eta beste datu zientifiko batzuk.

        If You Have Budget

        We will provide more reasonable, more economical, more durable, and more efficient fertilizer processing equipment precisely for your demands.

        Landare bat baduzu

        Zure plantari teknikari profesionalak esleituko dizkiogu gunearen diseinu integrala egiteko, zure eskakizun zehatzetarako ekipamendu-diseinu optimoa bermatuz.

        Trebetasuna baduzu

        Ematen duzun lehengaien ratioaren arabera xehetasunak doitzen lagunduko dizugu, partikulen indarra, hezetasun edukia, partikula tamaina desberdina, eta beste datu zientifiko batzuk.

        If You Have Budget

        We will provide more reasonable, more economical, more durable, and more efficient fertilizer processing equipment precisely for your demands.

        You are welcome to ask us for a free quote!

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