Cara Membuat Butiran Alumina 2-10mm di Australia?

HAIn September 3, 2024, our company received an inquiry from a mining company in Gladstone, Australia. As is known to all, Australia, rich in mineral resources and the world’s largest exporter of alumina, presents significant opportunities in mineral processing. Dengan demikian, this Australian customer operates a mining enterprise with a certain ore processing capability and existing equipment. And he wanted to agglomerate alumina powder and dust—byproducts of aluminum ore and bauxite processing—into mineral fertilizers for the local market. So they sought a 1 th alumina granulation plan with the budget of $30,000 Rp.

What Equipment Can Produce 1 T/H Alumina Fertilizer Pellets?

The customer detailed their needs meticulously. They required a 0.8-1 th fertilizer granulation plan to process alumina powder without the need for moisture. Lebih-lebih lagi, the feed particle size of alumina powder ranging from 0.05–5mm and they required the finished fertilizer granule size of 2–10mm. Notably, the feed temperature was at 80℃. In response, our company proposed a cost-effective solution that focuses on dry granulation, a method that does not require water.

Dry Granulator to Meet No Water Requirement of Alumina Pellets

Considering Australia’s recent water price reforms, where water prices increased by 10%, and from July 2024, the cost exceeded 5.15 AUD per kiloliter beyond 50 kiloliters, reducing water usage became crucial. So this increase in cost has led the customer to specifically request a granulation process that would not require moisture addition. Initially, the customer considered a new type organic fertilizer granulator. Namun, we explained that this equipment is designed for wet granulation of organic fertilizers, which involves moisture and agglomeration methods unsuitable for alumina powder. Instead, we proposed the 1 T double roller granulator, which employs dry granulation technique. This method can produce alumina pellets without adding water or with a minimal addition of 4-8% water to enhance pellet cohesion.

New Type Organic Fertilizer Granulator For Sale

Granulator rol ganda dengan kapasitas 1TPH

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Bahan kulit rol 4cr13

High Temperature Resistant Design to Enhance Service Life of Alumina Granulator

Nevertheless, the alumina powder’s feed temperature is 80°C, which is relatively high. To improve the dry granulation machine’s service life, we customized stainless steel roller sheets to enhance durability.
The customer expected the product size of 2-10mm. We requested more precise specifications to customize the extrusion granulator’s ball socket diameter accurately. Ultimately, we provided two sets of stainless steel molds: one with 3-4mm ball sockets and an additional set with larger 8-10mm ball sockets to meet their product size range.

Auxiliary Equipment & Dust Control Measures

This Australian customer said the feed particle size of alumina powder ranging from 0.05mm to 5mm, which aligns perfectly with the roller press granulator’s feeding requirement, eliminating the need for additional grinding machinery. Selain itu, we recommended several auxiliary machines to ensure smooth and efficient alumina fertilizer pellet production. Itu SXFM-2030 Pengumpan Tipe Loader and the SXPJ-1600 pengumpan disk were selected to ensure even feeding of the alumina powder into the granulator. Kemudian, we suggested buying SXGS-1020 granule screening machine to sort the finished product and return any oversized alumina granules for re-processing. Lebih-lebih lagi, a SXLTF-500 chain crusher adequately crushes oversized alumina particles to below 3mm for re-granulation. To meet the customer’s dust control requirements, we installed dust covers on the screening machine and all conveyor belts.

Loader Type Feeder

Pengumpan disk

Rantai crusher

Granule Screening Machine

How Much Does A 1T/H Alumina Granule Production Plan Cost?

We provided the customer with a detailed quotation for the complete production line as follows:

Nama	Kapasitas	Kekuatan	Quantity	Harga (Rp)
SXFM-2030 Loader Type Feeder		4 KW	1 Set	$4,050
SXPJ-1600 Disc Feeder	2-4 TH	7.5 KW	1 Set	$1,835
SXDG-1T Double Roller Granulator	1 TH	15 KW	1 Sets	$3,040
SUS304 Roller Sheet			1 Set	$424
SXLTF-500 Chain Crusher	1-3 TH	11 KW	1 Set	$983
SXGS-1020 Granule Screening Machine	1-2 TH	3 KW	1 Set	$1,350
Dust Cover				Total: $836
Single-bucket Automatic Packing Machine		2.2 KW	1 Set	$5,830
B500 Belt Conveyor	Customized, 6-8 m length	4.5 KW	6 Sets	$9,534
Total	~~$27,882.00~~ $26,488.90

Lebih penting, we offer a 5% discount on the total price, bringing the final cost to $26,488.90 Rp. The customer appreciated our competitive pricing and comprehensive service, which included customization and technical support.

How to Transport 1 T/H Alumina Pellet Production Equipment to Mining Company in Australia?

Australian Customer Visit Yushunxin Plant

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This Australian mineral company sent representatives to visit our Yushunxin factory on September 30, 2024. And they paid the full amount of $26488.90 Rp untuk 1 t/h alumina granule manufacturing machines directly on October 15^th. We spent 7 days to finish these equipment production. Kemudian, we shipped the equipment from Shanghai Port on October 25^thto Gladstone Port, and the shipping time was 27 hari. So one 40GP container FOB Shanghai Fees are totally at $4274 Rp. After arrival, there are additional 5-7 days for customs clearance and inland transportation to customer’s mining factory in Gladstone.

Cara Membuat Butiran Alumina 2-10mm di Australia?

Our equipment is simple and easy to install. We provide remote guidance to customers for installation this 1 tph alumina fertilizer pellet production line. Actually, this Australian mineral company began operation on December 17, 2024. The person in charge expressed satisfaction with the equipment performance and the professional service provided by us. They successfully converted alumina powder and dust into high-quality mineral fertilizer granules. We invite other customers seeking efficient and customized granulation solutions to consult with us. Yushunxin also offers a wide range of fertilizer equipment and production lines tailored to various materials and capacities. Our commitment is to provide high-quality products and considerate service to meet your production needs.