On September 20th, 2023, a fertilizer manufacturing company in Indonesia reached out to Yushunxin, a professional fertilizer equipment manufacturer, inquiring about our compactor machine. Upon further communication, we learned the customer has a partnership with a small plantation that primarily grows crops such as rice, corn, soybean and sugarcane. Ya mere, this Indonesian had a clear intention to increase the efficiency of their granular fertilizer production.
What Are Granular Manufacturing Requirements of Indonesian Customer?
At the beginning, he told us their production goal was set at 1,000 kilograms per hour, with raw materials sourced locally from farms. Meanwhile, his plant wanted to make organic fertilizer granules by using animal manure, compost and so on. Ọzọkwa, he desired to make round type pellets with 5mm diameter. Agbanyeghị, his company had a limited budget of 157 million IDR ($10,000), so they hoped we can give them a cost-effective solution to make organic fertilizers.
What Equipment We Recommend for Indonesian Customer?
Considering their budget, we listed some fertilizer production equipment for their choice. And we send them relevant videos and technical parameters.
Ⅰ. 1T/H Granulation Machine for Making Round Pellets
Understanding this customer’s needs, we recommended our 1T model of double roller extrusion granulator. And, the price range for this model is 36 million IDR ka 41.6 million IDR (2,500-2,900 USD). Na mgbakwunye, this pelletizing machine applies dry granulation technique. In other words, you don’t need dryer or cooler to dry raw materials, which can save about 9,500 dollars (150 million IDR). And our equipment is made of stainless steel ma ọ bụ carbon steel, which can increase of service life. Nonetheless, this roller compact granulator has a certain requirements for inlet raw materials. Ọmụmaatụ, the input moisture should be 1-8%, while input size need to be less than 0.4 mm. Ọzọkwa, we provided other auxiliary machines.
Ⅱ. Moisture Reduction by Less Than 8% Using Dehydrator
As a matter of fact, animal manure or other organic residues may contain approximately 60-80% water. Ọzọkwa, too much moisture is not conducive to the formation of fertilizer granules and will cause blockage between the two rollers. To save money, you can choose a solid-liquid separator machine rather than a rotary dryer. N'ihi ya, it can reduce 30-40% moisture from animal dung. Ọzọkwa, you can also add auxiliary materials (dị ka sawdust, ntụ ọka osikapa, etc.) or bentonite, to absorb excess water.
Screw Press Dewatering Machine for Animal Manure Disposal
Solid-liquid Separator Machine
Rotary Dryer for Fertilizer Production
Rotary Dryer for Fertilizer Production
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- Technical Specification Comparison of Dewatering Machine & Dryer
- Technical Specification Comparison of Dewatering Machine & Dryer
| Product Name | Dewatering Machine | Rotary Drum Dryer |
| Model | YSXTS-180 | YSXHG-0808 |
| Ike | 10-15m³/h | 1-2t/h |
| Power | 4kw | 5.5kw |
| Dimension | 1850*650*1150 | 1200*1500*2000 |
| Price | $1,700 | $7,500 |
Ⅲ. Production Efficiency Enhancement with Other Machinery
To further enhance the efficiency and output of the fertilizer production process, we suggested the addition of a few supplementary pieces of equipment. Mbụ, the horizontal mixer, YSXWJ-7015, costs 24million IDR ($1,670), with 2-3 t/h output. It ensures that the raw materials are thoroughly mixed to produce high-quality fertilizer granules. Nke abuo, we recommended a 1-1.5T/H semi-wet material crusher, YSSF-40, priced at 22 million IDR ($1,450) to crush organic waste with high moisture into less than 0.4mm. N'ikpeazụ, we suggested adding a common packing machine ka anyị Indonesian ahịa si mmepụta akara, gbasara 57 million IDR ($4,000). Ya mere, ọ bụghị naanị ibelata ụgwọ ọrụ ọrụ, ma na-eme ka akara akara n'oge nchekwa na njem.
Ịzụta Igwe na-emepụta fatịlaịza Organic dị ọnụ ahịa si Yuhunxin!
Ịhọrọ onye na-eweta ngwaahịa kwesịrị ekwesị maka akụrụngwa mmepụta fatịlaịza organic dị oke mkpa maka mmepụta na arụmọrụ dị mma. Ebe ịzụrụ igwe na-emepụta fatịlaịza organic dị ọnụ ala? Yushunxin bụ ihe aga-nọrọ! Ntak?
Ⅰ. Ekwenyere Engwa ngwa na ọnụ ahịa dị mma
Na Yushunxin, ebumnobi anyị bụ inye ngụkọta ngwọta maka ndị ahịa anyị. Ya mere, anyị nyere ngwaahịa anyị na ọnụ ahịa ụlọ ọrụ ma hụ na ha dị njikere. Tupu mbupu, anyị zigaara ndị ahịa Indonesian vidiyo nnwale nnwale ka ha nwee nghọta doro anya nke akụrụngwa anyị. Na mgbakwunye, onye ahịa Indonesia a bịara ileta ụlọ ọrụ anyị na Septemba 27, 2023, anyị wee nabata ya nke ọma. N'ikpeazụ, Emechara nkwekọrịta ahụ n'October 4, 2023. Ya mere, ngụkọta ọnụ ahịa azụmahịa maka atụmatụ a, mgbe a pụrụ iche ego, bụ 130 million IDR (gbasara $9,000).
Ⅱ. Inye Atụmatụ Ụgbọ njem Kwesịrị Ekwesị
Banyere mbupu na nnyefe, anyị tụpụtara atụmatụ iji gwongworo ebu igwe ndị ahụ na ọdụ ụgbọ mmiri Shanghai dị na China. Site n'ebe ahụ, ụgbọ mmiri ibu ga-ebuga igwe ndị ahụ na ọdụ ụgbọ mmiri Tanjung Priok na Jakarta, Indonesia. E wezụga, Ọnụ ego a na-eme atụmatụ maka usoro mbupu a bụ ihe dịka 14.4 million IDR ($1,000), na oge mbupu dị nso 20 ụbọchị. Ozugbo igwe rutere, our Indonesian customer was waiting to receive for immediate use as they require no installation.
Na ngwụcha, Yushunxin is not just a supplier; we are a partner committed to boosting your farming productivity. We believe that our double roller extrusion granulator, along with our other machinery, can significantly enhance your fertilizer production process. And we promise to provide the best products, prices, and services. Get in touch with us today to learn more about our broad range of fertilizer equipment and production line solutions!
