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3 Procés de granulació per extrusió T/H

【Capacitat】3T/H

【Detail】 3 t/h extrusion granulation process contains vital machinery from material batching to final packing, ensuring complete and efficient granule production. At its core, the extrusion granulator takes center stage, renowned for its exceptional granulation efficiency and capability to create uniformly shaped granules. With this pivotal component, the process maintains precision and consistency, guaranteeing high-quality output in the production of various granulated materials.

【Equipament】Alimentador tipus carregador, alimentador de discs, granulador d'extrusió de doble corró, màquina de cribratge rotatiu, bàscula automàtica d'envasos, belt conveyors, storage bins, etc.

3 Procés de granulació per extrusió T/H

De què és el mercat 3 T/H Press Granulation Process ?

As a matter of fact, many businesses and industries with small and moderate levels of granular product output are seeking an appropriate manufacturing proposal. A més, a 3 ton per hour extrusion granulation production line, is famous for its small-scale production capacity. Així,this production line also caters to factories looking to produce less than 20,000 tones of granules annually.

Many Applications of 3TPH Extrusion Granulation Production Line

New companies entering the market with limited capital might opt for this granulation production line with the capacity of 3 t/h due to its relatively lower initial investment cost. També, they can scale up further production as the business grows. Per exemple, a new organic fertilizer company can use it to try small-scale production and running, gradually expanding as demand grows.

A més, such a 3t/h fertilizer granulation production line is ideal for small to medium-sized farms or agricultural businesses that produce their own animal feed or fertilizer granules. A més, it allows them to process their raw materials in-house, leading to cost savings and more control over the final product quality. Per exemple, a mini poultry farm can use it to process chicken manure into organic fertilizer pellets, enhancing nutrient content and ease of application.

A més, small companies specializing in biomass pellets for energy or industrial use can leverage this extrusion pelletizing manufacturing line. Per exemple, a biomass pellet manufacturer can use it to particularly produce pellets from organic waste, wood chips, serradures or other agricultural residues, meeting demand from biomass power plants or industrial boilers.

Smaller mining operations requiring granulation of ore powders for easier handling and transportation can benefit. Per exemple, a small-scale mining plant can use this proposal to create granules from iron, copper, or zinc powder. Així, it can simplify handling, transportation and subsequent processing steps as well as reducing dust emissions.

Per tant, l'aplicació de extrusió de rodets pàgeletitzant line no només és popular en l'agricultura, però té una àmplia gamma d'àrees d'aplicació potencials, aportant oportunitats de millora de l'eficiència i valor a diversos camps.

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How Much Space Does A 3 TPH Extrusion Granulation Production Line Require?

Production Target

Are you a newcomer to the fertilizer industry looking to establish your own plant? One of the key questions for newcomers often revolves around the land area required. If your goal is just to produce 3 tones of granules per hour, this option may be ideal for you. A més, it’s important to note that such a granulation plan comes with a certain equipment and space requirements. A més, this production line targeting a daily output of 30-60 tones, translating to an annual production range of 9,000 a 20,000 tones, is suitable for small to medium-sized factories.

Occupation Areas

Típicament, 10 TPH dry roller press granulation production line requires approximately 1,000 square meters of land. També, this space includes not only the production workshop but also operational pathways, auxiliary facilities such as offices, magatzems, maintenance areas, finished product storage facilities, and necessary safety distances. Per tant, for a practical setup of a small-scale production line for 3 tons per hour of extrusion granulation would need approximately 550 square meters of land.

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What’s the Budget for Setting Up A 3 T/H Granular Making Plant ?

Are you considering investing in a 3 TPH extrusion granulation production line? When planning for purchasing this project, you need to consider the initial investment. En primer lloc, you need to determine whether to buy or lease the land, factoring in considerations like location and cost. A més, budgeting for other expenses such as equipment procurement, costos d'instal·lació (usually around 10%-15% dels costos de l'equip), transportation expenses, infrastructure development costs (p. ex., carreteres, water, electricity installations), and miscellaneous expenditures is vital.

Based on our rough estimates, an approximate investment budget for establishing a 3 t/h pellet manufacturing line could be around $60,000 dòlars dels EUA. It’s important to note that this is a preliminary estimation, and the final cost may fluctuate based on several variables. For more precise quotations and detailed guidance, we recommend consulting with our team of professional engineering designers. Except for this production plan, we also has a larger output of fertilizer granule manufacturing proposal. En una paraula, it’s a 10 t/h press pelletizing production line.

3 TPH Dry Extrusion Granulation Process
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What Equipment for A 3 Línia de producció de granulació de premsa de rodets T/H You Can Choose?

Main Equipment Selection

Are you considering investing in a 3 t/h roller press granulation production line? If your budget falls under $60,000, Yushunxin’s small scale granulation line could be the perfect fit for you. Així que, we offer a range of essential machinery to meet your specific needs.

Alimentador tipus carregador en venda

Alimentador tipus carregador en venda

Alimentador tipus carregador en venda

Màquina de cribratge rotativa granular

Màquina de cribratge rotativa granular

Bàscula d'embalatge granular de fertilitzants

Bàscula d'embalatge granular de fertilitzants

Bàscula d'embalatge granular de fertilitzants

  • Loader Type Feeder (About $4,000) – The loader type feeder serves as the initial equipment in the production line, efficiently feeding raw materials into the granulation process. With its reliable performance and ease of operation, this feeder ensures a smooth and continuous material flow, enhancing production efficiency.

  • Screening Machine ($1,800) – The screening machine plays a pivotal role in separating oversized and undersized particles from the granules, ensuring product uniformity and quality. A més, its precision screening capabilities contribute to the production of high-quality granulated materials.

  • Packing Granule Scale ($5,800) – The packing granule scale facilitates the accurate weighing and packaging of the final granulated product. With its advanced weighing technology and user-friendly interface, this equipment ensures precise packaging to meet customer requirements.

Auxiliary Equipment Selection

In addition to these key equipment selections, customers can further enhance their production line with additional options, such as:

  • Alimentador de discs ($2,800) – It facilitates controlling and uniform feeding of materials into the granulation process.

  • Storage Bin ($1,250) – It provides storage space for raw materials, assisting in the efficient management of material flow within the production line.

  • 500m Belt Conveyors ($2000/set) – They enable the seamless transportation of materials between different stages of the production process.

Trituradora de cadena

Trituradora de cadena

Trituradora de cadena

Alimentador de disc per a la granulació per extrusió

Alimentador de disc per a la granulació per extrusió

Alimentador de disc per a la granulació per extrusió

Màquina de dosificació dinàmica per a la producció de NPK

Màquina de dosificació dinàmica per a la producció de NPK

Màquina de dosificació dinàmica per a la producció de NPK

Horizontal Mixer

Horizontal Mixer

Horizontal Mixer

A més, we also offer optional equipment choices for specific production needs. Per exemple, we can equip different number of bins for automatic batching machine based on actual production requirements. A més, you can also choose whether buy a horizontal mixer before granulation to use. If you are dealing with hard materials, you can choose between a chain crusher or a trituradora de gàbia, both of which can crush hard materials into powder less than 4mm.

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    Paràmetres tècnics de 3 Procés de granulació per extrusió T/H

    Nom del producteModelCapacitat (t/h)Poder (kw)Dimensió (mm)
    Màquina de dosificació dinàmicaSXPY-15151-201.1×41500×1500
    Trituradora de gàbiaSXLSF-8006-1015×21500× 1500 × 1500
    Mesclador de doble eixSXSJ-10501-20226200× 1300 × 1200
    Granulador d'extrusió de doble corróSXDG-1.5T1.518.51450× 850 × 1500
    Alimentador de discsSXPJ-16002-47.51600×1600×1800
    Màquina de cribratge rotativaSXGS-10201-233950× 1720 × 2100
    Bàscula d'embalatge automàticaSXFB-16bosses/min0.55+0.37720× 630 × 1980
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    At Yushunxin, we are committed to providing comprehensive solutions to meet your granulation needs, ensuring optimal performance and maximum returns on your investment. Contact us today to discuss your specific requirements and let us help you build the perfect 3 t/h extrusion granulation process for your business.