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3 T/H ekstruzija Proces granulacije

【Kapacitet】3T/H

【Detalj】 3 t/h extrusion granulation process contains vital machinery from material batching to final packing, ensuring complete and efficient granule production. At its core, the extrusion granulator takes center stage, renowned for its exceptional granulation efficiency and capability to create uniformly shaped granules. With this pivotal component, the process maintains precision and consistency, guaranteeing high-quality output in the production of various granulated materials.

【Oprema】Hranilica tipa utovarivača, ulagač diska, dvovaljkasti ekstruzijski granulator, rotacijski stroj za prosijavanje, automatska vaga za pakiranje, belt conveyors, storage bins, itd.

3 T/H Ekstruzijski postupak granulacije

Što je tržište 3 T/H Press Granulation Process ?

As a matter of fact, many businesses and industries with small and moderate levels of granular product output are seeking an appropriate manufacturing proposal. Štoviše, a 3 ton per hour extrusion granulation production line, is famous for its small-scale production capacity. ovako,this production line also caters to factories looking to produce less than 20,000 tona of granules annually.

Mnoge primjene 3TPH ekstruzijske proizvodne linije za granulaciju

New companies entering the market with limited capital might opt for this granulation production line with the capacity of 3 t/h due to its relatively lower initial investment cost. Također, they can scale up further production as the business grows. Na primjer, a new organic fertilizer company can use it to try small-scale production and running, gradually expanding as demand grows.

Štoviše, such a 3t/h fertilizer granulation production line is ideal for small to medium-sized farms or agricultural businesses that produce their own animal feed or fertilizer granules. Osim toga, it allows them to process their raw materials in-house, leading to cost savings and more control over the final product quality. Na primjer, a mini poultry farm can use it to process chicken manure into organic fertilizer pellets, enhancing nutrient content and ease of application.

Nadalje, small companies specializing in biomass pellets for energy or industrial use can leverage this extrusion pelletizing manufacturing line. Na primjer, a biomass pellet manufacturer can use it to particularly produce pellets from organic waste, wood chips, piljevina or other agricultural residues, meeting demand from biomass power plants or industrial boilers.

Smaller mining operations requiring granulation of ore powders for easier handling and transportation can benefit. Na primjer, a small-scale mining plant can use this proposal to create granules from iron, copper, or zinc powder. ovako, it can simplify handling, transportation and subsequent processing steps as well as reducing dust emissions.

Stoga, primjena valjkasta ekstruzija streletiziranje line nije popularan samo u poljoprivredi, ali ima širok raspon potencijalnih područja primjene, donoseći prilike za poboljšanje učinkovitosti i vrijednosti u različitim područjima.

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Koliko prostora zauzima A 3 TPH Extrusion Granulation Production Line Require?

Production Target

Are you a newcomer to the fertilizer industry looking to establish your own plant? One of the key questions for newcomers often revolves around the land area required. If your goal is just to produce 3 tona of granules per hour, this option may be ideal for you. Dodatno, it’s important to note that such a granulation plan comes with a certain equipment and space requirements. Osim toga, this production line targeting a daily output of 30-60 tona, translating to an annual production range of 9,000 do 20,000 tona, is suitable for small to medium-sized factories.

Occupation Areas

Tipično, 10 TPH dry roller press granulation production line requires approximately 1,000 square meters of land. Također, this space includes not only the production workshop but also operational pathways, auxiliary facilities such as offices, skladišta, maintenance areas, finished product storage facilities, and necessary safety distances. Stoga, for a practical setup of a small-scale production line for 3 tons per hour of extrusion granulation would need approximately 550 square meters of land.

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What’s the Budget for Setting Up A 3 T/H Granular Making Plant ?

Are you considering investing in a 3 TPH extrusion granulation production line? When planning for purchasing this project, you need to consider the initial investment. Prvo, you need to determine whether to buy or lease the land, factoring in considerations like location and cost. Dodatno, budgeting for other expenses such as equipment procurement, troškovi instalacije (usually around 10%-15% troškova opreme), transportation expenses, infrastructure development costs (npr., cestama, water, electricity installations), and miscellaneous expenditures is vital.

Based on our rough estimates, an approximate investment budget for establishing a 3 t/h pellet manufacturing line could be around $60,000 američkih dolara. It’s important to note that this is a preliminary estimation, and the final cost may fluctuate based on several variables. For more precise quotations and detailed guidance, we recommend consulting with our team of professional engineering designers. Except for this production plan, we also has a larger output of fertilizer granule manufacturing proposal. Jednom riječju, it’s a 10 t/h press pelletizing production line.

3 TPH Dry Extrusion Granulation Process
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Koja oprema za A 3 T/H proizvodna linija za granulaciju valjkastom prešom Možete Birati?

Izbor glavne opreme

Razmišljate li o ulaganju u a 3 t/h proizvodna linija za granulaciju valjkastom prešom? Ako vaš proračun padne ispod $60,000, Yushunxinova linija za granulaciju malih razmjera mogla bi savršeno odgovarati vama. Tako, nudimo niz bitnih strojeva koji zadovoljavaju vaše specifične potrebe.

Hranilica tipa utovarivača na prodaju

Hranilica tipa utovarivača na prodaju

Hranilica tipa utovarivača na prodaju

Rotacijski stroj za prosijavanje granulata

Rotacijski stroj za prosijavanje granulata

Vaga za granulirano pakiranje gnojiva

Vaga za granulirano pakiranje gnojiva

Vaga za granulirano pakiranje gnojiva

  • Vrsta utovarivača Feeder (About $4,000) – Ulagač tipa punjača služi kao početna oprema u proizvodnoj liniji, učinkovito dopremanje sirovina u proces granulacije. Svojom pouzdanom izvedbom i jednostavnošću rada, ovaj dodavač osigurava glatki i kontinuirani protok materijala, povećanje učinkovitosti proizvodnje.

  • Stroj za prosijavanje ($1,800) – Stroj za sijanje ima ključnu ulogu u odvajanju prevelikih i premalih čestica od granula, osiguranje ujednačenosti i kvalitete proizvoda. Štoviše, njegove mogućnosti preciznog prosijavanja doprinose proizvodnji visokokvalitetnih granuliranih materijala.

  • Pakiranje granulata ($5,800) – Vaga za pakiranje granula olakšava precizno vaganje i pakiranje konačnog granuliranog proizvoda. Uz naprednu tehnologiju vaganja i korisničko sučelje, ova oprema osigurava precizno pakiranje u skladu sa zahtjevima kupaca.

Odabir pomoćne opreme

Osim ovih ključnih odabira opreme, kupci mogu dodatno unaprijediti svoju proizvodnu liniju dodatnim opcijama, kao npr:

  • Ulagač diskova ($2,800) – Olakšava kontrolu i ravnomjerno dopremanje materijala u proces granulacije.

  • Spremnik za pohranu ($1,250) – Omogućuje skladišni prostor za sirovine, pomaganje u učinkovitom upravljanju protokom materijala unutar proizvodne linije.

  • 500m Trakasti transporteri ($2000/set) – Omogućuju besprijekoran transport materijala između različitih faza proizvodnog procesa.

Lančana drobilica

Lančana drobilica

Lančana drobilica

Ulagač s diskom za ekstruzijsku granulaciju

Ulagač s diskom za ekstruzijsku granulaciju

Ulagač s diskom za ekstruzijsku granulaciju

Dinamički stroj za doziranje za proizvodnju NPK

Dinamički stroj za doziranje za proizvodnju NPK

Dinamički stroj za doziranje za proizvodnju NPK

Horizontal Mixer

Horizontal Mixer

Horizontal Mixer

Nadalje, we also offer optional equipment choices for specific production needs. Na primjer, we can equip different number of bins for automatic batching machine based on actual production requirements. Osim toga, you can also choose whether buy a horizontal mixer before granulation to use. If you are dealing with hard materials, you can choose between a lančana drobilica or a kavezna drobilica, both of which can crush hard materials into powder less than 4mm.

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    Tehnički parametri od 3 T/H Ekstruzijski postupak granulacije

    Naziv proizvodaModelKapacitet (t/h)Vlast (kw)Dimenzija (mm)
    Dinamički stroj za doziranjeSXPY-15151-201.1×41500×1500
    Kavezna drobilicaSXLSF-8006-1015×21500×1500×1500
    Mikser s dvostrukom osovinomSXSJ-10501-20226200×1300×1200
    Ekstruzijski granulator s dvostrukim valjkomSXDG-1,5T1.518.51450×850×1500
    Ulagač diskovaSXPJ-16002-47.51600×1600×1800
    Rotacijski stroj za prosijavanjeSXGS-10201-233950×1720×2100
    Automatska vaga za pakiranjeSXFB-16vrećica/min0.55+0.37720×630×1980
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    At Yushunxin, we are committed to providing comprehensive solutions to meet your granulation needs, ensuring optimal performance and maximum returns on your investment. Contact us today to discuss your specific requirements and let us help you build the perfect 3 t/h extrusion granulation process for your business.