On February 19, 2022, we received an inquiry from a customer in Norway who was a startup as a biochar producer. დასაწყისში, he was searching for an efficient machine to granulate biochar for sale. ამგვარად, this client expressed particularly interests in our YSXDG-1.5T ორმაგი როლიკებით ექსტრუზიის გრანულატორი. მეტიც, his main query was regarding the necessity of a binder and the possibility of adding water to the charcoal to control dust. მერე, we quickly designed a production plan for him.
What Equipment Are Suitable For Norwegian Customer''s Granulation Needs?
This customer told us that they have just started operating a fertilizer production plant and are currently not considering the amount of output. ასე რომ, they wanted to purchase some equipment first to see the sales effect of finished particles, and then improve the production line later.
1. Granulator for 3-10mm Biochar Pellets
ჩვენი ნორვეგიელი მომხმარებლის უნიკალური მოთხოვნების გაგება, ჩვენ შემოგვთავაზეს ორი ტიპის გრანულატორები, რომლებსაც შეეძლოთ ბიოქარის ეფექტურად დამუშავება. ბრტყელი გრანულატორს შეეძლო აწარმოოს 2-10მმ ცილინდრული მარცვლები, ხოლო ორმაგი როლიკებით გრანულატორი გთავაზობთ სხვადასხვა ფორმის ვარიანტებს 3-10მმ დიამეტრით. ამგვარად, მისი ფასი წინაზე ოდნავ მაღალია, დაწყებული krN32,500-39,900 NOK ($3100-3800აშშ დოლარი). განხილვისას, მომხმარებელმა აირჩია ჩვენი 1.5თ ორმაგი როლიკებით გრანულატორის მოდელი, ფასიანი krN37,800საკმარისია, მისი მრავალფეროვნებისთვის.
2. Crushing Machine for Hard Biochar Blocks
უფრო მეტიც, this Norwegian customer told us the raw material they use is pyrolyzed biochar. To further streamline his production process, we firstly recommended a biochar powder grinding mill to crush the biochar blocks. თუმცა, they wanted finer powder. მერე, we provided another crusher – vertical type. Because it has high crushing efficiency, almost 97%. ასე რომ, our customer chose the latter type for krN42,000საკმარისია ($4,000). გარდა ამისა, we also suggested the purchase of სკრინინგის მანქანაs, to separate powder and granules of different sizes, one set priced $2,200.
მოდელი: YSXFLF-600
ტევადობა: 3-5ტ/სთ
ძალაუფლება: 22კვტ
Inlet Size: 400*400მმ
ზომები: 1300*750*1900მმ
No Binder Needed in Biochar Granular Production by Our Proposal!
Answering his questions about binders, we explained that no additional binder is necessary. Because the dry granulator itself could perform the granulation of biochar effectively without any additives. ფაქტობრივად, for faster adhesion of biochar powder, you can add with a little water or cornstarch. Alternatively, for optimal granular forming plan, we recommended our disc mixer. პატიოსნად, it can be installed above the roller compact granulator to save space, and helps better blending biochar powder.
How to Reduce Dust of Biochar Powder Granulation Process?
To begin with, this Norwegian client stated he added some water in biochar powder for dust removal. მიუხედავად ამისა, regarding the moisture content, while our dry granulator can handle a limited amount of water. Otherwise, excessive moisture may require the use of a rotary dryer. შედეგად, we offered a more cost-effective solution to manage dust—installing dust covers on belt conveyors or screening machines. For this, it not only safeguards the health of employees by minimizing airborne particles but also extends the lifespan of machinery by protecting sensitive components.
ბოლოს და ბოლოს, taking into account the cost of granulation equipment and additional recommendations, the total transaction price came to approximately krN224,000საკმარისია ($21,300). გარდა ამისა, we estimated a sea freight delivery duration of 4-6 weeks to the Port of Oslo, followed by installation at the Norwegian customer’s site. მარტს 22, 2022, the customer reported to us that the test results were good and they were very satisfied with our service. And they have agreed to purchase a complete set of roller granulation production lines from us in the future. ამიტომ, whether you are a new entrant or an established player in fertilizer industry, იუშუნქსინი is your trusted partner in granular production.
