On February 19, 2022, we received an inquiry from a customer in Norway who was a startup as a biochar producer. В начале, he was searching for an efficient machine to granulate biochar for sale. Таким образом, this client expressed particularly interests in our YSXDG-1.5T двухроликовый экструзионный гранулятор. Более того, his main query was regarding the necessity of a binder and the possibility of adding water to the charcoal to control dust. Затем, we quickly designed a production plan for him.
What Equipment Are Suitable For Norwegian Customer’s Granulation Needs?
This customer told us that they have just started operating a fertilizer production plant and are currently not considering the amount of output. Так, they wanted to purchase some equipment first to see the sales effect of finished particles, and then improve the production line later.
1. Granulator for 3-10mm Biochar Pellets
Понимание уникальных требований нашего норвежского клиента, мы предложили два типа грануляторов, способных эффективно перерабатывать биоуголь. Гранулятор с плоской матрицей может производить 2-10мм цилиндрические окатыши, в то время как двухвалковый гранулятор предлагает различные варианты формы диаметром 3-10 мм.. Таким образом, его цена немного выше, чем у предыдущего, начиная от 32 500–39 900 норвежских крон ($3100-3800доллар США). При рассмотрении, клиент выбрал нашу 1.5Т модель двухвалкового гранулятора, по цене КРН37,800ДОСТАТОЧНО, за его универсальность.
2. Crushing Machine for Hard Biochar Blocks
Более того, this Norwegian customer told us the raw material they use is pyrolyzed biochar. To further streamline his production process, we firstly recommended a biochar powder grinding mill to crush the biochar blocks. Однако, they wanted finer powder. Затем, we provided another crusher – vertical type. Because it has high crushing efficiency, almost 97%. Так, our customer chose the latter type for krN42,000ДОСТАТОЧНО ($4,000). Кроме, we also suggested the purchase of просеивающая машинас, to separate powder and granules of different sizes, one set priced $2,200.
Модель: YSXFLF-600
Емкость: 3-5т/ч
Власть: 22кВт
Inlet Size: 400*400мм
Размеры: 1300*750*1900мм
No Binder Needed in Biochar Granular Production by Our Proposal!
Answering his questions about binders, we explained that no additional binder is necessary. Because the dry granulator itself could perform the granulation of biochar effectively without any additives. Фактически, for faster adhesion of biochar powder, you can add with a little water or cornstarch. Alternatively, for optimal granular forming plan, we recommended our disc миксер. Честно, it can be installed above the roller compact granulator to save space, and helps better blending biochar powder.
How to Reduce Dust of Biochar Powder Granulation Process?
To begin with, this Norwegian client stated he added some water in biochar powder for dust removal. Тем не менее, regarding the moisture content, while our dry granulator can handle a limited amount of water. Otherwise, excessive moisture may require the use of a rotary dryer. Как результат, we offered a more cost-effective solution to manage dust—installing dust covers on belt conveyors or screening machines. For this, it not only safeguards the health of employees by minimizing airborne particles but also extends the lifespan of machinery by protecting sensitive components.
In the end, taking into account the cost of granulation equipment and additional recommendations, the total transaction price came to approximately krN224,000ДОСТАТОЧНО ($21,300). Кроме, we estimated a sea freight delivery duration of 4-6 weeks to the Port of Oslo, followed by installation at the Norwegian customer’s site. On March 22, 2022, the customer reported to us that the test results were good and they were very satisfied with our service. And they have agreed to purchase a complete set of roller granulation production lines from us in the future. Поэтому, whether you are a new entrant or an established player in fertilizer industry, Юшуньсинь is your trusted partner in granular production.
