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Organic Fertilizer Manufacturing Line

【Capacity】1-20T/H

【Detail】 When it comes to the usage of double roller granulator in organic fertilizer manufacturing line, it is essential to highlight its significance in the process. Typically for processing NPK fertilizers, this granulator machine also presents the capability to produce organic fertilizers. The utilization of this equipment in organic fertilizer manufacturing enables you to efficiently transform organic materials into valuable fertilizers through a specialized granulation process.

【Equipment】Dynamic batching machine, bucket elevator, disc mixer, double roller extrusion, rotary dryer, rotary cooler, screening machine, coating machine, packing scale, cyclone dust collector, air fan, dust chamber, and hot air furnace.

What Is Market of Organic Fertilizer Extrusion Production Line? ?

Raw Materials for Organic Fertilizer Production

The double roller extrusion granulator, although commonly associated with processing NPK materials such as urea, ammonium chloride, and DAP. Moreover, it also presents a lucrative opportunity for organic fertilizer production. For example, organic materials like animal manure, crop residues, kitchen waste, and compost powder can be effectively utilized to create high-quality organic fertilizers with the desired nutrient content.

Customizable Output Shapes for Organic Fertilizers

This series of granulators offers a unique advantage in organic fertilizer production by allowing customers to customize the shape and size of the ball socket on the roller sheet. Whether it’s pillow shape, semicircle shape, stick shape, pill shape, walnut shape, flat ball shape, or square bar shape, the granulator can be tailored to meet the specific requirements of the customers. This flexibility enables producers to cater to diverse market demands and stand out in the competitive organic fertilizer market.

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In summary, the adaptation of double roller extrusion granulators for organic fertilizer production showcases a promising market landscape characterized by the utilization of diverse raw materials and the production of customizable, high-quality organic fertilizers.

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How Much Space Does A Organic Fertilizer Granulation Production Line Require?

Production Target

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Are you new to the organic fertilizer production industry and contemplating setting up your own plant? When considering the land area needed for your production facility, it’s important to align it with your target output.

Large Scale: If your goal is to produce on a large scale, targeting a daily output of up to 200 tons could be the ideal choice. With this capacity, a large plant with an annual production of 100,000 to 200,000 tons can be effectively utilized.
Medium Scale: For operations aiming at a medium scale production, achieving a daily output ranging between 50 to 100 tons is a viable goal. A medium-sized plant with an annual production capacity of 50,000 to 100,000 tons can be appropriately established for this scale.
Small Scale: If you are considering a smaller scale operation, targeting a daily output between 30 to 60 tons is recommended. A smaller plant with an annual production capacity of 9,000 to 20,000 tons can suit the requirements of smaller-scale production setups.

When setting up your organic fertilizer extrusion granulation production line, keep in mind that each scale comes with its own equipment and space requirements to ensure efficient operations and meet your production targets.

Land Occupation Areas

For a large-scale organic fertilizer double roller extrusion granulation production line, you will need approximately 2000 square meters of land to accommodate the necessary equipment and operations effectively.
When considering a medium-scale setup for your organic fertilizer double roller extrusion granulation production line, around 1000 square meters of land will be required to ensure smooth operations and adequate space for production activities.
How to build a small-scale organic fertilizer double roller extrusion granulation production line? A land area of about 500 square meters should be sufficient to support the essential equipment and processes for your production needs.

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What’s the Budget for Setting Up A A Granular Organic Fertilizer Plant ?

Large-Scale

For a large-scale organic fertilizer granule production project, you will need approximately $450,000 to cover the costs associated with equipment procurement, facility setup, raw materials, labor, and operational expenses.

Medium Scale

If you are considering a medium-scale organic fertilizer granule production project, you need to prepare a rough budget of around $260,000 to establish and run the production line effectively, encompassing expenses for equipment, infrastructure, labor, and materials.

Small Scale

How about a small-scale organic fertilizer granule production project? We recommend a budget of approximately $100,000 to kickstart and sustain operations, covering costs related to equipment purchase, facility setup, staffing, and essential materials.

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What Equipment for A Roller Press Organic Fertilizer Granulation Production Line You Can Choose?

Main Equipment Selection

Are you considering investing in a 3 t/h roller press granulation production line? If your budget falls under $60,000, Yushunxin’s small scale granulation line could be the perfect fit for you. So, we offer a range of essential machinery to meet your specific needs.

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Loader Type Feeder – The loader type feeder serves as the initial equipment in the production line, efficiently feeding raw materials into the granulation process. With its reliable performance and ease of operation, this feeder ensures a smooth and continuous material flow, enhancing production efficiency.
Screening Machine – The screening machine plays a pivotal role in separating oversized and undersized particles from the granules, ensuring product uniformity and quality. Moreover, its precision screening capabilities contribute to the production of high-quality granulated materials.
Packing Granule Scale – The packing granule scale facilitates the accurate weighing and packaging of the final granulated product. With its advanced weighing technology and user-friendly interface, this equipment ensures precise packaging to meet customer requirements.
Rotary Dryer and Cooler – It provides efficient drying and cooling of granules, enhancing product quality and longevity by controlling moisture content and temperature.

Auxiliary Equipment Selection

In addition to these key equipment selections, customers can further enhance their production line with additional options, such as:

Disc Feeder – It facilitates controlling and uniform feeding of materials into the granulation process.
Storage Bin – It provides storage space for raw materials, assisting in the efficient management of material flow within the production line.
500m Belt Conveyors – They enable the seamless transportation of materials between different stages of the production process.
Cyclone Dust Collector – Typically, it ensures a clean production environment by efficiently capturing and removing dust particles generated during the production process.

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Furthermore, Yushunxin presents a diverse equipment range to meet the varied needs of customers aiming to establish a highly efficient and productive organic roller press granulation production line with the difference of addition of rotary dryer, cooler, cyclone dust collector for enhanced performance and quality control.

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Technical Parameters of Organic Fertilizer Manufacturing Line - 2 T/H as The Example

Product Name	Model	Capacity (t/h)	Power (kw)	Dimension (mm)
Dynamic Batching Machine	YSXPY-1515	1-20	1.1×4	1500×1500
Vertical Crusher	YSXFLF-600	3-5	22	1300×750×1900
Double Shaft Mixer	YSXWJ-7015	2-3	7.5	2350×1200×1000
Double Roller Extrusion Granulator	YSXDG-1T	1	15	1450×800×1450
Disc Feeder	YSXPJ-1600	2-4	7.5	1600×1600×1800
Rotary Screening Machine	YSXGS-1020	1-2	3	3950×1720×2100
Automatic Packing Scale	YSXFB-1	6bags/min	0.55+0.37	720×630×1980
Rotary Drum Dryer	YSXHG-0808	1-2	5.5	10800×2200×1800

Note: The data is only for reference. Please contact us!

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In conclusion, our organic fertilizer manufacturing line offers a comprehensive solution for NPK fertilizer manufacturing. With advanced equipment like the loader type feeder, screening machine, and packing granule scale, coupled with optional additions such as rotary dryer and cooler, we provide a complete and efficient production solution for high-quality NPK fertilizer output.